310S Heat Treatment Basket Castings
Product Name: 310S Stainless Steel Heat Treatment Basket Castings
(Custom Engineered for High-Temperature Furnace Applications)
Product Overview
Precision-cast ZG45Cr25Ni20Si2 (310S equivalent) heat treatment baskets are designed for extreme temperature environments up to 1150°C continuous operation. These custom baskets offer superior oxidation resistance and creep strength for demanding applications in annealing, carburizing, and brazing processes, with 3-5x longer service life than standard 304 baskets.
Key Customization Features
1. Application-Specific Designs
Annealing Baskets: Optimized airflow designs for uniform heat distribution
Carburizing Fixtures: Dense stacking configurations with gas circulation channels
Vacuum Furnace Use: Low-outgassing material grades available
2. Advanced Manufacturing
Modular Construction: Interlocking components for easy loading/unloading
Integrated Features:
Forklift pockets
Hanging lugs
Part-separator grids
Surface Options:
As-cast (Ra12.5μm)
Shot blasted (Ra6.3μm)
Special textured finishes
3. Performance Enhancements
Load Optimization: Custom rib patterns for maximum strength-to-weight ratio
Thermal Expansion Management: FEA-modeled growth compensation
Wear Resistance: High-silicon variants for abrasive environments
Technical Specifications
|
Parameter |
Standard Value |
Customizable Range |
Standard |
|
Maximum Temperature |
1150°C |
900-1200°C |
ASTM A297 |
|
Load Capacity |
500kg/m² @ 1100°C |
200-800kg/m² |
Customer Spec |
|
Wall Thickness |
8-20mm |
5-30mm |
ISO 8062 |
|
Dimensional Tolerance |
CT7 |
CT6-CT8 |
ISO 8062 |
Custom Design Services
1. Engineering Support
Thermal Stress Analysis: FEM simulation of basket/load interactions
Loading Pattern Optimization: For maximum furnace capacity utilization
CAD Conversion: Adapt existing designs for improved castability
2. Rapid Prototyping
3D printed sand molds for concept verification (7-day turnaround)
Pilot testing in production furnaces available
3. Special Configurations
Stackable Systems: For vertical furnace integration
Hybrid Designs: Critical areas in 310S with structural supports in lower-grade materials
Quality Assurance
Material Certification:
Heat-specific chemistry (Cr/Ni/Si control)
High-temperature creep test data
Dimensional Inspection:
CMM for critical locating features
Thermal growth verification
NDT:
Liquid penetrant inspection (ASTM E165)
Optional RT for high-stress joints
Industry Applications
Aerospace: Titanium alloy annealing baskets
Automotive: Carburizing fixtures for gear components
Fastener Industry: Brazing trays for high-volume production
Nuclear: Fuel rod annealing carriers
Why Our Custom Baskets?
20+ Years of heat treatment experience
Proven Designs: Over 2,000 custom basket configurations in service
Technical Documentation:
Furnace compatibility reports
Recommended loading patterns
Lifecycle Support:
Wear analysis and redesign services
Basket refurbishment programs
Certifications:
• ISO 9001:2015 • PED 2014/68/EU • NADCAP (Available on Request)
Production Lead Times
|
Stage |
Standard Timing |
Expedited Option |
|
Design Finalization |
10 working days |
5 days |
|
Prototype Delivery |
25 days |
15 days |
|
Production Run |
6-8 weeks |
4 weeks |
This profile emphasizes:
• Superior high-temperature performance with 25%Cr/20%Ni alloy
• Custom engineering for specific furnace and loading requirements
• Precision manufacturing for optimal part protection
• Full technical support from design to after-service
FAQ
Q: Do you export products internationally?
Q: What are your typical delivery times?
Q: Can you handle custom packaging and shipping?
Q: What trade terms do you support?
Q: Can I visit your factory before placing an order?
Hot Tags: 310s heat treatment basket castings, China 310s heat treatment basket castings manufacturers, suppliers, factory, 310S Heat Treatment Basket Castings, 310S High Temperature Furnace Roller Castings, 310S Kiln Furniture Castings, 310S Petrochemical Cracker Castings, 310S Radiant Tube Castings For Annealing Lines, 310s steel
You Might Also Like
Send Inquiry















